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304 Stainless Tube Shields

304 Stainless Tube Shields

 Stainless 304 tube shields are made of 304 stainless steel and can be customized to fit perfectly straight sections, curved sections and even fins and specialty tubes.

304 Stainless is a low carbon (0.08% max) version of basic 18-8 also known as 302. Type 302 has 18% chromium and 8% nickel.

ASTM A213 TP304 Stainless Steel Seamless Tube is manufactured by seamless process used in high pressure environment, stainless steel TP304 grade is the most used material due to its high strength and excellent corrosion resistance.

Type 304 has slightly lower strength than 302 due to its lower carbon content. Type 304 finds extensive use in welding applications because the low carbon permits some exposure in the carbide precipitation range of 800°F – 1500°F without the need for post-annealing operations.

Our precision machinery and state of the art facilities enables us to produce these 304 tube shield in superior quality and precise dimensions. All these years have enhanced our capabilities and enabled us to produce all kinds of standard tube shield as well as custom snap rings as per customer’s specifications. We have numerous combinations of sizes readily available in large number of stocks and can fabricate custom sizes according to customer’s requirement.

In common with other austenitic stainless steels, 304 grade has strong work hardening characteristics. Clearly, in some cases, this can be an advantage, but generally, it is an issue to be considered carefully.

If it is likely to be an issue, discussion with the producer can be valuable as minor variations to the precise composition and process can have benefits.

Where heavy sections have to we welded, post-weld annealing may be necessary to restore corrosion resistance.

The cross-sectional shape of boiler tube erosion shields is mostly semi-circular (180 degrees), and there are also 120-160 degrees. It is mainly used on finned tubes (water-cooled walls); boiler tubes erosion shields are divided into direct wear-resistant shields, in-curve anti-wear shields, outer-curve anti-wear shields, side-curve anti-wear shields, s-curve anti-wear shields, etc. The length of the straight anti-wear shields ranges from 20mm to 3000mm, and the general length of 1000-2000mm is commonly used. The anti-wear shields with bends generally requires a processing, drawing and the following parameters should be on the drawing: outer diameter of the pipe used, bending of the pipe radius r (to the centre of the pipe), the degree of bending angle, and the length of the straight sections on both sides of the arc segment of the wear-resistant shields.

The most basic parameter of boiler tube erosion shields is the outer diameter of the tube used (that is, the inner diameter of boiler tubes erosion shields). The main specifications of the tube are: 32, 38, 42, 44.5, 48, 51, 57, 60, 63.5 , 76, 89mm, etc .; the inner diameter of the boiler tubes erosion shields is usually 1-3mm larger than the outer diameter of the tube used, depending on the actual requirements.

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Boiler Tubes Erosion Shields

Boiler Tubes Erosion Shields, also known as anti-corrosion Shields, anti-wear plate, anti-wear protection Shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings. Processing thickness of Boiler Tubes Erosion Shields Boiler Tubes Erosion Shields are processed in thicknesses of 2mm, 3mm, 4mm, and 5mm. Different thickness is adopted according to the wear severity and the need of heat conduction. Boiler Tubes Erosion Shields are produced using a high-pressure press and professional mold pressing. The production time is short, the welding performance is good, the welding should not fall off, the surface is smooth, and the appearance is beautiful. Boiler Tubes Erosion Shields with bends are formed by pressing on a press or bending with a special abrasive on a tube bender. Boiler erssion shield for protection boiler tube Boiler Erosion Shields Ash content, high furnace temperature, increas...

Application of Tubes Erosion Shields

Tubes Erosion Shields are mainly used on the windward side of the heating surface of the boiler, such as superheaters, reheaters, economizers, and water-cooled wall pipes. The main role is to protect the heating surface of the boiler pipes, reduce pipeline wear, and increase the heating surface of the pipes. Service life. In general, most of them are called "wear-resistant tile" and "wear-resistant cover plate". Erosion Shields are special boiler accessories. Generally, most of them are used in power station boilers, small boilers are used less, and some coal chemical industries will also use them. Erosion shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life. We offer shielding for tubing, covering straight, bent and finned sections, as well as the clips that hold these in place. In the long term, these shields more than pay for themselves, preventing the costly replacement o...

Snap rings for Tubes Erosion Shields

Snap rings are used in conjunction with Boiler Tubes Erosion Shields, which is a clip that easily installs Boiler Tubes Erosion Shields to the tube. The snap ring and Boiler Tubes Erosion Shields are overlapped and welded, generally about 190-200 degrees Erosion Shields is a 180-degree semicircle), but also leave a welding position for easy welding and fixing. Generally, each piece of Boiler Tubes Erosion Shields needs to be equipped with 2-4 snap rings with a pitch of 200-500mm. The anti-wear snap ring is also called clamp, buckle, tube clamp, etc. The main role of the anti-wear tile snap ring: the role of fixing the anti-wear tile to avoid problems such as the anti-wear tile falling off during installation. The types of common anti-wear tile rings can be divided into: U-shaped lap type snap ring, butt-type semicircular snap ring. Install erosion shields with snap ring The snap ring is a short section that is installed on the pipe in conjunction with the wear-resistant tile. Generally...